Success stories
Automation integration
Smart integration of SMT production lines
- Integrated content
AOI (Automated Optical Inspection) robotic arm handling.
MES (Manufacturing Execution System) Real-time Scheduling
Data serialization of equipment (pick-and-place machine, reflow oven)
Automatic classification and feedback correction of defective products
- Results
Manual inspection reduced by more than 60%
Real-time feedback on yield to adjust the process
Reduced production line downtime
Machining production line
Robotic arm CNC integration
- Integrated content
CNC machine for loading and unloading robotic arms
Automatic workpiece positioning fixture
IoT sensors monitor tool life
Central Supervisory Control and Data Acquisition (SCADA) System
- Actual results
24-hour unmanned production
Human staff are only responsible for monitoring and maintenance.
More stable machining accuracy
AI predictions
Manufacturing - Equipment Failure Prediction
- What predictions are being made?
When will the machine break down (motor, cutting tools, bearings)?
- How does AI work?
Collect vibration, temperature, and current data
Using machine learning to identify "early signs of failure"
- Actual results
Pre-operation maintenance to avoid downtime
Reduce costs associated with sudden production shutdowns
IOT
Smart Factory - Equipment (Real-time Monitoring and Predictive Maintenance)
- How to use IoT?
The machine is equipped with sensors (temperature, vibration, current).
Instantly transmit device status to the cloud
AI analysis to identify anomalies or rapid failures
- Practical Applications
Monitoring of CNC machines, motors, and production line equipment
Predict "when things will go bad"
- Actual results
Reduce unexpected downtime
Maintenance has shifted from "fixing only when it breaks" to "predictive maintenance".
IOT
Smart Factory - Equipment (Real-time Monitoring and Predictive Maintenance)
- How to use IoT
Soil moisture sensor
Climate and temperature monitoring
Automatic irrigation system
- Practical Applications
Automatic irrigation of farmland
Automatic navigation tillage in agricultural machinery
- Actual results
Save water resources
Increase crop yield
INS system
Smart Factory INS
System integration content
- ERP (Order Management, Inventory Management, Finance)
- MES (Production Scheduling and Work Order Management)
- SCADA (Supervisory Control and Data Acquisition)
- IoT devices (machine data)
Actual operation
Customer places order → ERP receives order
- ERP automatically sends work orders to MES
- MES scheduling machine production
- SCADA IoT Real-time Feedback of Machine Status
- AI analysis of yield and anomalies
- Actual results
Fully digitized production
Reduced manual scheduling errors
Real-time tracking of every single product
